Furnace Transformers Manufacturer, Supplier

URJA Techniques (India) Pvt Ltd is a distinguished company managed by a team of proficient technocrats who possess extensive and diverse expertise in the design, development, production, quality control and servicing of transformers. The company owns a unique manufacturing facility equipped with modern technology and testing capabilities that adhere to the rigorous standards of IS, IEC and ANSI. Recognized for its commitment to producing high quality products, URJA holds prestigious accreditation such as ISO-9001:2008, 14001:2004 and 18001:2007 by Moody International.

URJA Techniques thrives on its robust marketing network, remarkable customer relationships and dedication to delivering unparalleled levels of service and excellence. With a stellar reputation for its exceptional flexibility in repairing a wide range of transformer types and brands, URJA has successfully fulfilled various types of repair contracts. The primary objective is to establish and maintain strong customer relations, offering a comprehensive range of maintenance services.

Product introduction:

A furnace transformer also known as a furnace power transformer, is an electrical device designed to supply power to electric arc furnaces used in various industrial processes. Electric arc furnaces are commonly used in steel production and other metal refining applications. The main purpose of a furnace transformer is to step down high voltage electricity from the power grid to the appropriate voltage and current levels required by the electric arc furnace. These transformers typically operate at high voltages and are capable of handling large amounts of power.

Furnace transformers are typically designed to handle the high starting currents and overloads that occur during the operation of an electric arc furnace. They are built with robust construction and insulation materials to withstand the extreme conditions present in the furnace environment, such as high temperatures, vibration and electrical disturbances.

The main components used in the manufacturing of furnace transformers are insulating materials, primary and secondary winding, bushings, core, tap changers and other elements. These materials are precisely fabricated and constructed to ensure optimal performance in demanding furnace applications. The Furnace Transformer displays several noteworthy features that set it apart from other associated products. It exhibits robust construction, enabling it to withstand extreme temperatures, heavy loads and harsh operating conditions. The transformer is designed for efficient power distribution and exhibits low energy losses. It incorporates advanced cooling mechanisms to maintain optimal temperature levels. Additionally, it adheres to stringent safety standards to ensure the protection of personnel and equipment. Overall, the Furnace Transformer offers a reliable and long lasting solution for efficient power management in furnace operations.

Why choose us:

The comprehensive range of products offered by Urja Techniques is manufactured in a progressive facility equipped with advanced infrastructure. The unit is furnished with advanced machinery and equipment, complemented by a committed workforce, enabling us to produce a reliable selection of electronic components that effectively serve our clients. At Urja, we firmly believe in innovation, continuously updating our manufacturing techniques to align with technological advancements, ensuring that our products consistently maintain their world-class status. Additionally, our manufacturing unit is strengthened by a dedicated quality testing unit and a research and development department. These auxiliary units work together to guarantee that the products delivered to our clients are precisely designed and adhere to the highest quality standards.

Technical Specifications & Industry Nomenclature

Our furnace transformersolutions are specifically designed to meet the rigorous demands of the metallurgical and chemical industries, where high secondary currents and low voltages are essential. Often referred to as a furnace duty transformer or an industrial smelting transformer, these units are built to withstand the frequent "dead short-circuits" and rapid load fluctuations inherent in metal melting processes. Depending on the furnace technology, we provide specialized Electric Arc Furnace (EAF) transformers and Ladle Refining Furnace (LRF) transformers for steel production, as well as Induction Furnace Transformers optimized for medium-frequency operations.

Technically, these units feature a high degree of voltage regulation through advanced On-Load Tap Changers (OLTC) to maintain arc stability. To manage the extreme heat generated by secondary currents that can exceed 100 kA, our furnace duty transformers often utilize OFWF (Oil Forced Water Forced) or ONAF (Oil Natural Air Forced) cooling systems. Our construction uses high-grade electrolytic copper windings and CRGO coretechnology to minimize harmonic losses. Whether you are operating a Submerged Arc Furnace (SAF)for ferroalloy production or a Rectifier Duty Furnace Transformerfor electrolysis, our equipment is engineered for a heavy duty cycle and long-term reliability in harsh foundry environments.

Furnace Transformer

Market Demand & Export Reach: The primary demand for our furnace transformers is concentrated in the "Steel Hubs" of India, including Jamshedpur (Jharkhand), Raipur (Chhattisgarh), and Bellary (Karnataka). These units are critical for the smelting and casting industries in these regions. We also serve international metallurgical plants in South Africa, Turkey, and Indonesia, providing robust power solutions for electric arc and induction furnaces.

Application in following industries :

Chemical, Pharmaceuticals, Steel, Textile, Engineering, Plastic, Cement, Refineries, Mining, Captive Power Projects, Hydro Power Projects, Wind Mill Farms, Construction Houses, Pharma, Electrical, Electronics, Renewable Energy, Automobile.

---